Beisler 100 Service Manual

100 - 69Operating manual

Performance descriptionOperating manual 100-69 version 00.0 - 05/20138The comprehensive test and monitoring system MULTITEST is integrated in the DAC

Performance descriptionOperating manual 100-69 version 00.0 - 05/201392.3 Optional equipmentDue to a flexible system of optional equipment the sewing

Performance descriptionOperating manual 100-69 version 00.0 - 05/201310Breast welt processingB169 590094 Kit breast welt processingConsists of flap c

Performance descriptionOperating manual 100-69 version 00.0 - 05/2013111970 593314 Vacuum (side channel blower)For an exacte positioning of the workpi

Performance descriptionOperating manual 100-69 version 00.0 - 05/201312ClampsB169 590034 Set of clamps 200 mmUniversal clamp right with folding plate

Performance descriptionOperating manual 100-69 version 00.0 - 05/2013132.4 Technical dataTechnical data 100-69Sewing stitch type 301/Double lockstitch

Performance descriptionOperating manual 100-69 version 00.0 - 05/201314

Safety instructionsOperating manual 100-69 version 00.0 - 05/2013153 Safety instructionsThis section contains basic instructions for your safety. Read

Safety instructionsOperating manual 100-69 version 00.0 - 05/201316Requirements tobe met by thepersonnelThe machine may only be set up by qualified s

Safety instructionsOperating manual 100-69 version 00.0 - 05/201317Symbols In the case of dangers to personnel, the following symbols indicate the typ

All rights reserved.Property of Dürkopp Adler AG and protected by copyright. Reproduction or publication of the content in any manner, even in extract

Safety instructionsOperating manual 100-69 version 00.0 - 05/201318Type and source of the dangerConsequences in the event of noncomplianceMeasures fo

Machine description 100-69Operating manual 100-69 version 00.0 - 05/2013194 Machine description 100-69The 100-69 is a sewing unit for the runstitching

Machine description 100-69Operating manual 100-69 version 00.0 - 05/2013204.2 Software descriptionThe software and all its setting possibilities is e

OperationOperating manual 100-69 version 00.0 - 05/2013215 OperationThe Beisler 100-69 is a sewing unit for the runstitching of piped pocket, flap poc

OperationOperating manual 100-69 version 00.0 - 05/2013225.1.1 Working method "Production of trousers"Possible processing variants• Front t

OperationOperating manual 100-69 version 00.0 - 05/201323Fig. 4: Production of trousers 2nd step2nd step:1. Position the hind trousers at the center p

OperationOperating manual 100-69 version 00.0 - 05/201324A detailed description of the alignment of the different types of piping on the feeding clam

OperationOperating manual 100-69 version 00.0 - 05/201325Fig. 7: Breast welt pocket 2nd step2nd step:1. Remove the breast welt (7).2. Position the poc

OperationOperating manual 100-69 version 00.0 - 05/2013263rd step:1. Position the breast welt (7) at the stop of the left fabric clamp (at the front

OperationOperating manual 100-69 version 00.0 - 05/2013271. Pull the lock (1) upwards.2. Swing the complete folding station (2) with folder to the rig

Table of contentsOperating manual 100-69 version 00.0 - 05/201311 About this operating manual ... 31

OperationOperating manual 100-69 version 00.0 - 05/2013285.3 Removing the fabric sliding sheetChanging the hook thread bobbins:1. Turn the main switc

OperationOperating manual 100-69 version 00.0 - 05/201329Removing the hook thread bobbins (for maintenance work and adjustments):1. Turn the main swit

OperationOperating manual 100-69 version 00.0 - 05/201330Often two-ply core threads are offered by the thread manufacturers with the same designation

OperationOperating manual 100-69 version 00.0 - 05/2013315.4.2 Changing the needlesFig. 14: Changing the needles1. Swing the folding station aside, 

OperationOperating manual 100-69 version 00.0 - 05/2013325.5 Threading in the needle threadFig. 15: Threading in the needle threadThread in the needl

OperationOperating manual 100-69 version 00.0 - 05/2013335.6 Winding on the looper threadThe separate bobbin winder makes it possible to wind the hook

OperationOperating manual 100-69 version 00.0 - 05/2013345.7 Residual thread monitorThe residual thread monitor monitors the left and right hook thre

OperationOperating manual 100-69 version 00.0 - 05/201335The sewing of the pocket opening is safely finished with the thread remain-ing in the reserve

OperationOperating manual 100-69 version 00.0 - 05/201336Fig. 19: Swinging the corner knife station Swivelling the corner knife station outSwing out

OperationOperating manual 100-69 version 00.0 - 05/2013375.8.2 Setting the corner knifeSwinging out the corner knife station Fig. 21: Setting the corn

Table of contentsOperating manual 100-69 version 00.0 - 05/201326 Set-up...

OperationOperating manual 100-69 version 00.0 - 05/201338Fig. 22: Cut sketchRectangular pocket corners:The right and the left corner knife incision a

OperationOperating manual 100-69 version 00.0 - 05/201339Fig. 24: Message display2. Press the EMERGENCY-stop (1).If the transport clamps are not at th

OperationOperating manual 100-69 version 00.0 - 05/2013401. Press the EMERGENCY-stop. A reference run is started. The transport carriage stops in its

OperationOperating manual 100-69 version 00.0 - 05/2013415.9.5 Switching offFig. 27: Switching off the sewing unitSwitch off the main switch (1) (turn

OperationOperating manual 100-69 version 00.0 - 05/201342Fig. 29: Different folders(1) - for double pipings(2) - for simple piping left(3) - for simp

OperationOperating manual 100-69 version 00.0 - 05/2013435.11 Functions/operation of the optional equipmentThis chapter explains the functions and the

OperationOperating manual 100-69 version 00.0 - 05/201344Fig. 31: Tape feed in detail (depicted without tape roll)Fig. 32: Setting1. Loosen screw (1

OperationOperating manual 100-69 version 00.0 - 05/201345Function and operationBefore the next sewing cycle the transport roller of the feeding device

OperationOperating manual 100-69 version 00.0 - 05/201346This procedure ensures that there is always enough zipper material avail-able for a warp-fre

OperationOperating manual 100-69 version 00.0 - 05/201347Function1. Push the pocket bag under the pocket bag clamp (1) and align it.2. Align the hind

About this operating manualOperating manual 100-69 version 00.0 - 05/201331 About this operating manualThe operating manual for the 100-69 sewing unit

OperationOperating manual 100-69 version 00.0 - 05/201348Switching the stacker on• Switch on the grip stacker in the menu "Pocket parameters&quo

OperationOperating manual 100-69 version 00.0 - 05/201349Throw-overstackerThe finished workpieces are stacked on the throw-over stacker.The stacked an

OperationOperating manual 100-69 version 00.0 - 05/201350Fig. 38: Throw-over stacker swung-out Function sequence • During the sewing cycle the materi

OperationOperating manual 100-69 version 00.0 - 05/201351 Removing the stacked workpieces1. Actuate the foot switch (6) and hold it down.  The stacke

OperationOperating manual 100-69 version 00.0 - 05/201352FunctionFig. 39: Transport rollers of the stacker• With the lifting of the feeding clamps af

OperationOperating manual 100-69 version 00.0 - 05/201353 Switching the blow-out device on• Switch on the blow-out device in the menu item “Seam param

OperationOperating manual 100-69 version 00.0 - 05/201354Fig. 41: Bundle clampFunction and operation1. Step the foot switch (4) down and hold it down

OperationOperating manual 100-69 version 00.0 - 05/2013555.12 Maintenance5.12.1 CleaningA clean sewing unit protects from malfunctions!Clean and check

OperationOperating manual 100-69 version 00.0 - 05/201356Clean and check daily:Fig. 43: Cleaning1. Check the water level in the pressure regulator. T

OperationOperating manual 100-69 version 00.0 - 05/2013575.12.2 Oil level controlFor filling up the oil reservoirs use nothing but DA 10 lubricating o

About this operating manualOperating manual 100-69 version 00.0 - 05/201341.3 Conventions of representation– Symbols and charactersDifferent informat

OperationOperating manual 100-69 version 00.0 - 05/201358

Set-upOperating manual 100-69 version 00.0 - 05/2013596 Set-upIn the following, the steps are listed in chronological order. The structure of the chap

Set-upOperating manual 100-69 version 00.0 - 05/2013606.2 Installing the sewing unit6.2.1 Transportation.Lifting the sewing unit• Only with an elevat

Set-upOperating manual 100-69 version 00.0 - 05/201361Standwith castorsFor in-house transport the stand can be equipped with four castors.Fig. 46: Sta

Set-upOperating manual 100-69 version 00.0 - 05/2013626.2.3 Setting the working heightThe working height is adjustable between 797 and 1138 mm (measu

Set-upOperating manual 100-69 version 00.0 - 05/2013636.3 Attaching the machine parts removed for shipping6.3.1 Attaching the thread reel holderFig. 4

Set-upOperating manual 100-69 version 00.0 - 05/2013646.3.3 Fixing the winderFig. 50: Fixing the winder1. The winder (1) is inserted into the take-up

Set-upOperating manual 100-69 version 00.0 - 05/2013651. Insert the counterplate (4) into the stand rail (5).2. Loosely fix the mounting bracket (2) w

Set-upOperating manual 100-69 version 00.0 - 05/2013666.4 Electrical connection6.4.1 Connecting the control panel DACIII Fig. 53: Connection control

Set-upOperating manual 100-69 version 00.0 - 05/2013676.4.2 Connecting a separate winderFig. 54: Connection separate winder1. Insert the plug of the b

About this operating manualOperating manual 100-69 version 00.0 - 05/201351.5.1 TransportationDürkopp Adler cannot be held liable for any damage durin

Set-upOperating manual 100-69 version 00.0 - 05/2013683. Check the configuration of the connections at the switch element and change the connections

Set-upOperating manual 100-69 version 00.0 - 05/2013696.5 Pneumatic connectionFor the operation of the pneumatic components the sewing unit has to be

Set-upOperating manual 100-69 version 00.0 - 05/201370Setting the operating pressureThe operating pressure amounts to 6 bar. It can be read off at th

Set-upOperating manual 100-69 version 00.0 - 05/2013716.6 Conncetion to the in-house vacuum unitNote: In case there is no in-house vacuum unit availab

Set-upOperating manual 100-69 version 00.0 - 05/2013726.7 Oil lubricationFor filling up the oil reservoirs use nothing but DA 10 lubricating oil or

Set-upOperating manual 100-69 version 00.0 - 05/201373Fig. 59: Checking the oil levelChecking the oil level for the lubrication of the machine headThe

Set-upOperating manual 100-69 version 00.0 - 05/2013746. By actuating the left pedal the various steps of the positioning procedure are triggered suc

Set-upOperating manual 100-69 version 00.0 - 05/2013756.9 Installation of the softwareFig. 60: Connecting the USB flash drive1. Switch off the sewing

Set-upOperating manual 100-69 version 00.0 - 05/201376Fig. 62: Message display6. Wait until the storing of the programs for the operation and the con

Set-upOperating manual 100-69 version 00.0 - 05/2013776.10 Customer serviceIf you have any questions regarding the machine, damage occurring, or wear,

About this operating manualOperating manual 100-69 version 00.0 - 05/20136

Set-upOperating manual 100-69 version 00.0 - 05/201378

DecommissioningBetriebsanleitung 100-69 Version 00.0 - 05/2013797 DecommissioningIn order to remove the machine from service for a longer period or de

DecommissioningBetriebsanleitung 100-69 Version 00.0 - 05/201380

DisposalBetriebsanleitung 100-69 Version 00.0 - 05/2013818 DisposalThe machine must not be disposed of in the normal household waste.The machine must

DisposalBetriebsanleitung 100-69 Version 00.0 - 05/201382

DÜRKOPP ADLER AGPotsdamer Str.19033719 BielefeldGermanyPhone +49 (0) 521 925 00E-Mail: [email protected] to des

Performance descriptionOperating manual 100-69 version 00.0 - 05/201372 Performance descriptionThe 100-69 is a sewing unit for the runstitching of pip