Beisler 68 Operations Instructions

100/68UniversalPiped-Pocket-Sewing unitOperating instructionsAssembly instructionsService instructionsProgramming instructions123Ausgabe / Edition: 11

2.2 Removing the fabric sliding sheetCaution: Risk of injury!Switch the main switch off.Remove the fabric sliding sheet only with the sewing unit swit

Seam functionsThe symbols in the middle of the right display half enable a quickaccess to important parameters.The operator can combine up to 18 param

Information lineIn the information line the selected seam program is explained by textand can be individually lettered by the user.Piece counter (dail

6. Menu level 1Via the menu level 1 the user can adapt the sewing unit to his specialrequirements, e.g. it is possible to generate new seam programs,

Programming seam sequences–Tap the desired storage location.Example: M04The selected pocket sequences are displayed in red.0 = seam program location i

6.2 Seam functionsVia this menu the seam functions to be switched on or off for thecurrent seam program on the main screen can be activated accordingt

6.3 Copying seam programsVia this menu new seam programs can be generated or existing onescan be overprinted.The following steps are required:1) Selec

6.4 Seam parametersUnder this menu item the parameters for programming the variousseam programs are called up.With the help of the parameters the seam

1 Front feeding pointVia this parameter the feeding point is set.The set value determines the reference point of the seam.Input: 135, 225, 315 mmFacto

9 Stitch length main seamVia this parameter the stitch length within the seam is set.Input: 0.5 - 3.5 mmFactory setting: 2.4 mm10 Stitch length seam e

17 Engaging the centre knifeAccording to the seam and knife width the centre knife should make anapprox. 1 mm longer cut than the corner knife at the

2.3 Needles and threadsNeedle system: 2134-85Recommendedneedle size: Nm 90 for thin materialNm 100 for medium-weight materialNm 110 for heavy-weight m

24 Selection and position of intermediate stop.Via this parameter the position to which the main clamp is to be movedafter stacking is set.Input 01 cm

42129 Folding slide modeVia this parameter the folding slide is set.Input: 00: Left and right folding slide active01: Left folding slide active02: Rig

37 Folder up at the seam endFor quicker feeding it is possible to move the folder to the initialposition directly after the seam end.Input: 00: off01:

6.5 Global parametersThe global paramaters comprise the general machine settings.Alterations will affect all programmed seams.The following global par

05 Clamp automatically downWhen a time is set, the main clamp will close after reaching the feedingposition plus the set time only.Input: min = 0,0, m

13 Cutting duration of zipper scissorsInfluences the zipper scissors in such a way that it cuts the zippercompletely before moving to the end position

21 Clamp speedSpeed of the main clamp when moving to the feeding position.Input:Factory setting: 90%22 Bobbin thread counter on/off or thread length f

6.6 Service menuThe machine software includes various machine-specific setting andtest programs.–Select language.6.6.1 MultitestThe test programs of t

–Select error list.The DAC error memory appears.Display “Total piece counter”Counter reading cannot be deleted.28

Testing inputs/ outputsInputs OutputsATTENTION !The input elements have been carefully set by the manufacturer.Settings and corrections must only be d

Needle changeCaution: Risk of injury!Switch the main switch off.Change the needles only when the main switch is switched off.Risk of cuts!Do not reach

Input elements machine head unit (X120b)Input DesignationelementS1 OFW1 leftS2 OFW2 rightS3 DATAOUT (MM DC-module)S4 DATAOUT (ejector roller DC-module

Input elements CAN-module plug 1Input Designationelement–Tape the key “CAN”.SC101 Folder up (in case of zipper only)SC102 Stamp upSC103 Clamp adjustme

Testing output elements–Change between the basic module and the CAN node with the icon“CAN”.Y1 or Y101 is displayed.–Select the desired output with th

Output elements (DAC3-X120t)Valve DesignationY9 Folder downY10 Folder upY11 Corner knife upY12 Corner knife up, small pocketY13 Corner knife, left - m

Output elements CAN node plug 3Valve DesignationYC133 Zipper carrierYC134 Scissors swivelling (in case of zipper only)YC135 Scissors cutting (in case

6.6.2 Machine testThe machine test serves for adjusting and testing of individual sewingunit components.–Tap the function key ESC to quit the menu “ma

6.6.2.1 Testing the corner knife unitWith this program the step motors and cylinders can be checked.Machine parameters corner knivesCorner knife dista

Machine parameters corner knives (basic adjustment)In the program “machine parameters” the basic adjustment of the stepmotors for the corner knives as

Correction of left corner knife seam beginning zeropoint or position of movable knife to stationary knifeMesserSlanted seam only.Input: approx. 2.0Not

Corner knife distance (test program)With this program the corner knife distance can be checked or it can betested whether the step motors move to the

2.4 Threading the needle threadCaution: Risk of injury!Switch the main switch off.Thread the needle threads only with the sewing unit switched off.See

Testing the corner knife motionCaution: Risk of injury!Do not reach into the area of the corner knives.The corner knives shooting up can cause severe

6.6.2.2 Testing the bobbin thread monitorThis program serves for testing the reflected light barriers of thebobbin threads.full emptyTest with full bo

6.6.2.3 Testing the centre knifeWith this program the centre knife drive can be tested.–Tap the icon “centre knife test”.The numeric pad appears.–Ente

6.6.2.4 Testing the ejector rollerWith this program the function of the ejector roller is tested.–Tap the icon “ejector roller speed”.The numeric pad

6.6.2.5 Testing the step motor for the transport clampWith this program the step motor function is tested.–Tap the icon “reference run”.The main clamp

6.6.2.6 Testing feeding operation, material feed and sewing cycleWith this program the feeding operation is tested.Two different test modes are availa

6.6.2.7 Testing the sewing motorWith this program the sewing motor is tested.ATTENTION !Pull the threads out of the needles and the thread lever.–Tap

–Tap the icon.The sewing motor runs.–Tap the icon.The left needle is switched off or on respectively.–Tap the icon.The right needle is switched off or

6.6.3 DAC UpdateATTENTION!During the data transfer to the control the sewing unit must not beswitched off.–Switch the sewing unit off.–Plug the USB st

–Wait until the programs for operation and control are stored in thecontrol panel.Do not remove the USB stick from the control panel as long as thelig

2.5 Winding up the hook threadThe separate winder allows to wind up up the hook threadsindependent of the sewing process.–Remove thread remainders fro

6.6.4 Storing and loading program data with the USB stickA customary USB stick is used for the long-term storage of sewingprograms and the transfer of

–Plug the USB stick in the plug-in position at the side of the touchscreen casing when the main screen is displayed.–Call up the menu page “Save data

6.6.4.2 Reading data from the USB stickMachine parameters, program sequences and seam programs canindividually be read from the USB stick.ATTENTION!Du

6.6.5 ManufacturerThis menu is only accessible to Beisler service personnel. It is blockedby a security code.6.6.6 Control panel settingsVia this menu

6.6.6.2 CalibrationVia this menu the display is calibrated.–Follow the instructions on the screen and tap the arrows in all fourcorners of the screen.

6.6.6.3 Touch testVia this menu the touch screen is tested.–Write something on the screen with a soft pen.If the writing does not appear on the spot w

6.6.8 Init parametersVia this menu it is possible to configurate the sewing unit and togenerate new seam programs.6.6.8.1 ConfigurationAccording to th

5746.6.8.2 Init global parametersATTENTION !Via this menu item all global parameters are reset to the factorysetting.6.6.8.3 Init all sewing parameter

6.6.9 Configurating the menu level 1Via this menu item it is possible to block menu levels for the user. Theactivation of the menu levels can be secur

6.9.9.1 Language selectionIn this menu the language can be selected.–Tap the language.–Follow the instructions on the screen.6.7 VersionThis menu item

2.6 Remaining thread monitorThe remaining thread monitor supervises the left and right hook threadbobbin with the infrared reflected light barriers 1

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

2.7 Slanted pocket opening (optional)The 100/68 is optionally equipped with an automatic corner knifestation guaranteeing a precise incision of the co

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Fehlermeldungen/Betriebsanzeigen Beisler 100-68 Error massages/Operation display Beisler 100-68 Für DAC3 Programm-Version V0.50, Datum 21.05.0

Swivelling the corner knife station in–Swivel the corner knife station 1 back under the sewing unit.–Pull catch 2 down.–Swivel the corner knife statio

3. Switching on - Starting the sewing process - Program stop -Switching off3.1 Switching on–switch the main switch 1 on (turn in clockwise direction).

3.2 Reference positionReference positionThe reference position is necessary to reach a defined initial position.When the sewing unit is switched on, t

3.4 Program stopFor an immediate switch-off of the sewing unit in case of operatingerrors, needle breakage, material accumulation etc. the safety syst

4. Working methodsThe individual working methods for trousers and men’s jackets aredescribed on the following pages.The description is structured as f

4.1 Working method “Production of trousers”Possible processing variants–Front trousers pockets with pocket bag positioned underneath–Hind trousers poc

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4.2 Working method “Breast welt pocket”Processing patterned or plain-coloured fabricsWhen processing plain-coloured fabrics it is not necessary to ali

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5. Quick clamp adjustment and folder monitoringThe lateral position of the transport clamps is influenced by thesolenoid switches SC103 and SC106.Acco

6. Function and operation of the optional equipmentThis chapter describes the function and operation of the mostimportantoptional equipment.6.1 Tape f

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Inserting the reinforcement strip–Put roll 1 on the tape roll holder 2.The full roll must rotate in the indicated arrow direction(counter-clockwise) w

ForewordThis instruction manual is intended to help the user to become familiarwith the machine and take advantage of its application possibilities in

6.2 Endless zipper deviceFunctionWhen the zipper halves are pulled by the transport clamps during thesewing process, the feed rod 6 is pulled upwards

7. MaintenanceCaution: Risk of injury!Switch the main switch off.Carry out maintenance work only with the sewing unit switched off.7.1 CleaningA clean

7.2 Oil level controlFor lubrication of the sewing machine head use exclusively thelubricating oilESSO SP-NK 10.SP-NK 10 can be bought from the sales

Index Page:Part 2: Assembly instructions 100/681. Scope of delivery ... 32. General notes ...

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21. Scope of delivery–Basic sewing unit for runstitching the openings of piped pockets,flap pockets and welt pockets with rectangular and slanted pock

3. Electrical connectionATTENTION!Any work on the electrical equipment of the sewing unit mustonly be carried out by electricians or correspondingly i

4. Pneumatic connectionFor the operation of the pneumatic components the sewing unit has tobe provided with anhydrous compressed air.ATTENTION!For a t

5. Connection to the factory-own vacuum unitThe suction unit facilitates the precise feeding and positioning of theworkpiece on the worktable 1.–Conne

6. Putting into operationAfter completion of the installation work a sewing test should be made.–Plug in the mains plug.Caution: Risk of injury!Switch

General safety instructionsThe non-observance ot the following satety instructions cancause bodily injuries or damages to the machine.1. The machine m

Index Page:Part 3: Service instructions 100/681. General notes ... 31.1 Raising/ Lowering the sewing mach

Index Page:7. Adjusting the bobbin thread catcher ... 327.1 Thread catcher ...

1. General notesThe service instruction manual on hand describes the adjustment ofthe sewing unit 100/68 in an appropriate sequence.ATTENTION !Some of

1.1 Raising/ lowering the sewing machine headFor maintenance and repair work the machine head can be raised.For this purpose the transport carriage mu

Raising the machine head–Swivel the folding station 1 aside by 90°.–Swivel the fabric sliding sheet 2 to the left.–Unscrew the fastening screw 6.–Loos

2. Transport carriage2.1 Rear end positionStandard and checkingThe switch 1 determines the rear end position of the transport carriage.It must always

2.1.1 Position of the limit switch in the slotted holeChecking–Unscrew the screws 8 and take off the covering cap 9.–Check the position of the limit s

2.2 Front end positionStandard and checkingThe switch 1 determines the front end position of the transportcarriage.It must be set in such a way that t

2.2.1 Distance between switching screw and limit switchChecking–Push the transport carriage 7 to the front until the switching screw4 is located under

1Index Page:Part 1: Operating instructions 100/681. Description of product ...31.1 Description of proper us

2.3 Toothed belt tensionCaution: Risk of injury!Switch the main switch off.Check and adjust the toothed belt tension only with the sewing unitswitched

Correction–Loosen the counternut 3.–Adjust the toothed belt tension with the Allen screw 4.–Tighten the counternut 3.31143

3. Transport clamps3.1 Transport clamp strokeCaution: Risk of injury!Switch the main switch off.Check and adjust the transport clamp stroke only with

3.2 Parallelism of the transport clampsCaution: Risk of injury!Switch the main switch off.Check and adjust the parallelism of the transport clamps onl

3.3 Distance between the transport clamps and the sole of the folderStandard and checkingThere must be a certain distance between the outer edges 1 of

3.4 Parallelism of main clamp and sliding sheetCaution: Danger of injury!Switch the main switch off.Check and adjust the transport clamps only with th

3.5 Folding slides3.5.1 Adjusting travel and parallelism of the folding slidesCaution: Risk of injury!Switch the main switch off.Check and adjust the

3.5.2 Position of the folding slide when retractedCaution: Risk of injury!Switch the main switch off.Check and adjust the folding slide only with the

3.5.3 Adapting the folding slideCaution: Risk of injury!Switch the main switch off.Check and adjust the folding slide only with the sewing unitswitche

3.6 Flap clamp3.6.1 Flap clamp positionCaution: Danger of injury!Switch the main switch off.Check and adjust the flap clamp only with the sewing unit

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3.6.2 Opening stroke of the flap clampCaution: Risk of injury!Switch the main switch off.Check and adjust the flap clamp with utmost caution when the

3.7 Changing the rubber strips of the clampCaution: Risk of injury!Switch the main switch off.Dismount and mount the main clamp only with the sewing u

4. Folder4.1 Changing the folderCaution: Risk of injury!Switch the main switch off.Dismount and mount the folder only with the sewing unit switched of

4.2 Position of the folder to the needles and to the centre knifeCaution: Risk of injury!Switch the main switch off.Align the folder as to the needles

4.3 Lifting motion of the folderCaution: Danger of injury!Switch the main switch off.Adjust the lifting motion of the folder only with the sewing unit

Caution: Risk of injury!switch the main switch off.Adjust the guide groove for the folder only with the sewing unitswitched off.–Loosen the screws 8 a

4.4 Guide plates at the folderCaution: Risk of injury!Switch the main switch off.Adjust the guide plates only with the sewing unit switched off.Standa

Pressure of the guide platesThe spring pressure has to be adjusted in such a way that both platesare always pressed down safely.If the pressure is too

5. Trimming and clamping device for the needle threads5.1 FunctionCaution: Risk of injury!Switch the main switch off.Check knife and thread catcher on

5.2 Exchanging and adjusting knife and thread catcherCaution: Risk of injury!Switch the main switch off.Exchange knife and thread catcher only with th

1. Description of product1.1 Description of proper useThe Beisler 100/68 is a sewing unit which can properly be used forsewing light to medium-weight

6. Centre knife6.1 Position of the centre knifeCaution: Danger of injury!Switch the main switch off.Disconnect the sewing unit from the pneumatic syst

Contact pressure–Loosen the two screws 5.–Place the knife holder 6 with the centre knife 2 to the left againstthe stationary knife in the throat plate

7. Adjusting the bobbin thread catcher7.1 Thread catcherCaution: Risk of injury!Switch the main switch off.Adjust the bobbin thread catcher only with

8. Knives for corner incisionCaution: Danger of injury!Do not reach into the area of the corner knives.The corner knives shooting up can cause severe

8.2 Belt tensionStandard and checkingOver half the tightening length S = 185 mm the toothed belt 1 mustbend under the test load FV = 50 N so that the

8.3 Aligning the corner knife station as to the seamsCaution: Risk of injury!Switch the main switch off.Adjust the corner knife station only with the

–Loosen the screws 3 slightly.–Shift the holder 2 correspondingly.–Tighten the screws 3.–Swivel the corner knife station back again.Correction of the

8.4 Adjusting the slant of the corner incisionsCaution: Risk of injury!Switch the main switch off.Adjust the corner knives only with the sewing unit s

8.5 Exchanging the corner knivesCaution: Risk of injury!Switch the main switch off.Exchange the corner knife station only with the sewing unit switche

9. Laser markingsAccording to the equipment the 100-68 is provided with 6 lasers formarking the positioning points.The following values are basic valu

Thus, it contributes to a pocket quality unrivalled as yet combined withhigh productivity.New control generation “DAC III”The graphic user guidance is

10. Photocells for flap scanningCaution: Risk of injury!Switch the main switch off.Adjust the reflected light barriers only with the sewing unitswitch

311. Fabric sliding sheet and vacuum plate11.1 Adjusting the height of the vacuum plateStandard and checkingThe vacuum plate should be on one level wi

12. Adjusting the optional equipment12.1 DownholderWith the downholder the fullness in the pocket opening area caused bydarts is smoothened and safely

12.2 Ejector rollerIn the production of trousers the ejector roller is used separately.In the production of men’s jackets it is used in combination wi

12.3 Zipper scissors12.3.1 Adjusting the scissorsThe zipper scissors 2 is used for cutting endless zippers to length.Cylinder 6 swivels the scissors d

12.3.2 Adjusting the carriers for zipper partsThe carriers 1 support the feed of the two zipper parts.Caution: Risk of injury !Switch the main switch

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Parallelism of the carriers 1 to the fabric sliding sheet–Loosen screw 3.–Turn holder 2 in such a way that both carriers 1 have the samedistance to th

13. Hook lubricationStandardThe necessary oil quantity has been adjusted by the manufacturer withthe screws 1 and 2. It should be reduced or increased

14. Locator and tooth belt discCaution: Risk of injury !Switch the main switch off.Adjust the locator only with the sewing unit switched off.StandardT

2. Operating2.1 Swivelling the folding station asideFor work at the sewing point (threading the needle threads, needlechange etc.) the entire folding

15. MaintenanceCaution: Risk of injury !Switch the main switch off.The maintenance of the sewing unit must only be carried out when themachine is swit

Index Page:Part 4: Programming instructions 100/68Index Page:1. General notes ...32. Operating terminal

Index Page:6.6.8.2 Init global parameters ...576.6.8.3 Init all sewing parameters ...

1. General notesThis manual contains important information on the safe and correct useof the control generation “DACIII”.Screen images in this brief d

2. Operating terminalThe data input and output is done via a touch screen.Colour displayFunction-symbolsEscape key OK key Cursor keysReturn keyKey/ Ke

3. User interface3.1 Menu structure of the sewing and setting programsThe user interface uses internationally comprehensible symbols.In addition each

–Switch the main switch on.The control loads the machine program.The start screen appears in the display of the touch screenmonitor.–Press the program

3.2 Switching the seam functions on/ offThe parameter values are altered in the individual parameter screens.–Tap the desired parameter.The symbol of

4. Specified seam programsThe following seam programs have been stored by the manufacturer:Storage location Kind of seamM01 01 Flap pocket - men’s jac

5. Main screenOn the main screen the seam pattern, the seam program, the selectedpocket sequence as well as important seam functions are displayed.The